Products — pipe assemblies

Manifolds and pipe assemblies with laser-cut branches

Manifolds, headers, distribution and collection pipework, tube sheets. Saddle cuts and openings are made on a tube laser — the branch sits in the header with no fitting, and the weld is even and repeatable across the whole batch.

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Pipe manifold with saddle-cut branches on a 3D welding table in the KZTM shop

Ø20–350 mm

Tube diameter on the tube laser

30 mm

Tube wall for laser cutting

6000 mm

Tube length in one setup

12 kW

Tube laser power

What we make

To the customer's drawings and sketches or to our own drawings. Material — carbon and low-alloy steel; stainless by agreement.

Manifolds with saddle-cut branches

Header Ø57–350 mm with branches at 90° and at an angle. Cuts and openings by laser, welding on a 3D table.

Headers and distribution units

Supply and return headers for boiler houses, heat substations and cooling systems. Flanged or weld-end.

Tube sheets

For heat exchange equipment, including large air preheater (APH) cubes. Laser cutting of plate up to 40 mm.

Economizer and superheater headers

Headers for water economizers and superheaters to the customer's drawings.

Flanged nozzles and transitions

Flanged nozzles, reducers, elbows and tees drilled to your bolt pattern.

Tubular trusses and frames

Space structures from square and round tube: angled cuts, gap-free joints.

Pipe supports and hangers

Clamps, sliding and fixed supports, brackets to standard series or drawing.

Blanks for fabrication shops

Tube with ready cuts, openings and bevels — for assembly at your site.

Two manifolds with saddle-cut branches, close-up — Manifolds · header with set-in branches

Header pipe with laser-cut saddle openings on a 3D welding table — Header after the tube laser · branch openings

Saddle-cut branches made on a tube laser next to the header pipe — Saddle-cut branches · no fitting needed

Row of saddle-cut branches in front of a header with openings — Kit for assembly · branches and header

Manufacturing parameters

Limits set by our machine fleet. If your task falls outside them, we say so right away and suggest a solution.

Tube on the laser	Ø20–350 mm, wall up to 30 mm, length up to 6000 mm, round and square
Cuts	saddle cuts at 90° and at an angle, openings of any shape, weld bevels
Larger diameters	cutting up to Ø430 mm on a band saw, openings by plasma, drilling up to Ø50 mm
Welding	MIG/MAG on a 3D assembly table, laser welding for thin-wall units, MMA
Tube sheets	laser cutting of plate up to 40 mm, hole pitch to drawing
Coating	primer-enamel, anti-corrosion paint (no powder coating)
Documents	product passport, material certificates, QC report; hydrotest on customer request

How to order

The quote is free, the commercial offer — within 24 hours on business days.

Send a drawing or a diagram

Header and branch diameters, angles, spacing between branches, working pressure and medium. No drawing? An engineer will develop one.

Quote in 24 hours

A commercial offer with price and lead time. For batches — a unit price including nesting.

Manufacturing and shipment

QC acceptance, photos before shipment, delivery across Kazakhstan.

FAQ

Frequently asked questions

Briefly about quotes, drawing formats and material. Other questions — in the FAQ block on the home page.

How do I get a cost estimate and how much does it cost?

The estimate is free. Send your drawing and a description of the task through the form on the site, via WhatsApp or to info@kztm.kz — an engineer will prepare a commercial offer with exact pricing and lead times from 24 hours on business days.

What formats do you accept drawings in?

2D drawings: DWG, DXF, PDF, as well as native CAD formats — IDW (Autodesk Inventor), CDW/FRW/SPW (KOMPAS-3D), SLDDRW (SolidWorks), DRW (CATIA). 3D models: STEP (.step, .stp), IGES (.iges, .igs), Parasolid (.x_t, .x_b), SAT (ACIS), as well as native ones — IPT/IAM (Inventor), SLDPRT/SLDASM (SolidWorks), CATPart/CATProduct (CATIA), m3d/a3d (KOMPAS-3D), PRT (NX, Creo). If you only have a paper sketch or a sample part, our design engineers will prepare the working drawing themselves.

Why is a laser saddle cut better than oxy-fuel or manual cutting?

The tube laser cuts the saddle precisely to program: the branch sits in the header with no gap, there is nothing to grind to fit, and the welder lays an even weld with a constant leg. Across a batch of ten manifolds every cut is identical, and assembly takes a fraction of the time.

Send your drawing — quote from 24 hours

Leave your contacts and describe the task. Our engineer will contact you to clarify details and prepare a commercial offer as soon as possible.

Quote from 24 hours Exact cost and timing, not "approximate"

Technical consultation We'll advise how to optimize your drawing for production

No obligations Quote is free, contract only if everything suits you